Sheet Rooll Machine VCM/2RHP80
This project focuses on implementing Total Quality Management (TQM) practices to enhance overall quality and efficiency across manufacturing processes. TQM aims to build a quality-centric culture by engaging every department and employee in continuous improvement. The project involves evaluating current processes, identifying areas for quality enhancement, and establishing metrics for performance measurement.
Key areas include quality control, customer satisfaction, employee involvement, and process optimization. Through TQM, we target higher consistency, reduced defects, and enhanced customer satisfaction, leading to better product reliability, reduced operational costs, and a stronger competitive position in the market.
| 2-Roll Sheet oiling Machine | ||
|---|---|---|
| SPECIFICATION | REMARKS | |
| Model No. | VCM/2RHP80 | |
| Version | 2-Roll | |
| Type | Horizontal - PLC Controlled | |
| Machine Dimensions (L×B×H) | 3000mm × 1200mm × 1500mm (Exact size will be finalized after foundation layout) |
|
| Working Length | 800mm | |
| Minimum Bending Diameter | 120mm | |
| Maximum Thickness | 2mm SS304 & higher grades only | |
| Top Roller | Custom as per product drawing | |
| Bottom Roller | 280mm EN8 Shaft with 35mm thick Polyurethane Rubber | |
| Main Drive | 5.0 HP Motor with Inline Helical Gearbox | |
| Hydraulic Power Pack | 3.0 HP | |
| Hydraulic Valves |
Pressure Relief Valve – Poly Hydron Check Valve – Poly Hydron Solenoid Valve – Yuken Flow Control Valve – Yuken |
|
| Power Supply | 415V, 3 Phase, 50 Hz, 4-Wire System | |
| Rolling Speed | Adjustable with VFD Support | |
| Electrical Parts | Siemens / L&T Make | |
| Safety Sensors | Included; Sensor Wiring in Client’s Scope | |
| End Dropper | Hydraulic | |
| Sheet Feeding | Manual | |
| Component Remover | Manual | |
| Hydraulic Tank Capacity | 80 Litres | |
| Rolling Operation | Top roller fixed; Bottom roller moves hydraulically | |
| Feeding Table | Movable feeding table included | |
| Control Panel | PLC Program with Pedal Operation | |
| Approx. Machine Weight | 1300 Kg / 1.3 Ton | |
| Component Cycle Time | Approx. 30–35 seconds depending on length and thickness | |